中国电力 ›› 2017, Vol. 50 ›› Issue (1): 125-129.DOI: 10.11930/j.issn.1004-9649.2017.01.125.05

• 发电 • 上一篇    下一篇

冲击载荷作用下阀门阀瓣断裂失效的有限元分析

邓玲惠, 康豫军, 王军民, 程勇明, 王必宁   

  1. 西安热工研究院有限公司,陕西 西安 710032
  • 收稿日期:2016-08-15 出版日期:2017-01-20 发布日期:2017-01-23
  • 作者简介:邓玲惠(1982-),女,湖北武汉人,硕士,工程师,从事管道应力计算与分析工作。E-mail: denglinghui@tpri.com.cn

Failure Analysis of a Valve Clack under Impact Load with Finite Element Method

DENG Linghui, KANG Yujun, WANG Junmin, CHENG Yongming, WANG Bining   

  1. Xi’an Thermal Power Research Institute Co., Ltd., Xi’an 710032, China
  • Received:2016-08-15 Online:2017-01-20 Published:2017-01-23

摘要: 通过建立某核电站通风系统阀门阀瓣的三维模型,采用有限元计算的方法模拟分析了阀门在开启后撞击阀门框过程中,阀瓣受到冲击载荷作用下的应力变化情况。通过对比4种不同工况,采用有限元方法的应力分析结果表明,由于碟板结构设计不合理,碟板开启后碰撞阀门框过程中阀瓣销孔上方槽钢翼板边缘弯曲压缩应力已超过材料规定的塑性延伸强度;而碟板关闭碰撞冲击阀门框时产生相反的应力和变形。长期运行过程中,碟板开关反复冲击阀门框,阀瓣销孔上方槽钢翼板边缘发生较高低周拉压疲劳应力,导致阀瓣销孔之上槽钢翼板处疲劳损伤,直至断裂。可以通过对碟板结构进行改进,防止阀瓣断裂失效。

关键词: 发电, 核电站, 通风系统, 冲击载荷, 阀门阀瓣, 断裂失效, 有限元分析

Abstract: Through establishing the three-dimension model of a valve clack in a nuclear power station ventilation system, the stress changes of the valve clack under impact loads in the process of bumping the valve frame are simulated with the finite element method. The finite element analysis results from the comparison of four different working conditions show that, due to the unreasonable structure of the valve plate, the bending compression stress of the channel steel flange edge above the pin hole is higher than the material plastic extension strength when the valve plate is opened; when the valve plate is closed, the opposite direction stress and deformation will be produced in the same place. During the long operating process, the valve plate repeatedly hits the valve frame and high low-cycle fatigue stress happens in the channel steel flange edge above the pin hole, which leads to the fatigue damage of the channel steel flange until its rupture. Improvement needs to be made on the valve plate structure to prevent the fracture failure of the valve clack.

Key words: power generation, nuclear power plant, ventilation system, impact load, valve clack, fracture failure, finite element method

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