Electric Power ›› 2018, Vol. 51 ›› Issue (1): 158-163.DOI: 10.11930/j.issn.1004-9649.201610116

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Diagnosis and Countermeasures of SCR Denitration Catalyst Abrasion in Coal-fired Power Plants

LEI Siyuan1, KONG Fanhai1, WANG Lele1, YANG Xiaoning1, DU Changfei2   

  1. 1. Suzhou TPRI Ener & Enviro Tech Co., Ltd., Suzhou 215153, China;
    2. Huaihu Coal & Power Co., Ltd., Tianji Power Plant No. 2, Huainan 232098, China
  • Received:2016-10-20 Revised:2016-12-12 Online:2018-01-05 Published:2018-02-28

Abstract: In order to solve the increasingly prominent issue of gas denitration catalyst system abrasion in coal-fired power plants, the mechanism as well as the causes and the damages of the catalyst abrasion are analyzed. The diagnostic idea and strategies are also summarized. Then detailed solution procedures are introduced by taking the example of the catalyst abrasion treatment for a 300 MW unit. Firstly, the distribution statistics of the abrasion was compiled. While sufficient mechanical resistances of the catalyst elements was confirmed, the steam sootblower was verified to cause no blowing loss of catalyst. Secondly, CFD numerical simulation was employed to investigate the flow fields inside both the honeycomb pores and the reactor. The root cause of abrasion was revealed as the extraordinarily high velocity and deviation of injection angle of gas flow at some parts of the upper layer. Afterwards the flow field design was optimized. Since the implementation of optimized plan, the catalyst abrasion has been effectively improved by eliminating the parts with high velocity and adjusting the injection angle of gas flow. The diagnosis strategy to the catalyst abrasion in this investigation is of great significance to solve the practical problem of the power plants.

Key words: coal-fired power plants, SCR de-NOx catalyst, abrasion mechanism, flow field, flue gas velocity, flue gas denitration

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