中国电力 ›› 2019, Vol. 52 ›› Issue (9): 38-47.DOI: 10.11930/j.issn.1004-9649.201907059

• 电力电子器件可靠性专栏 • 上一篇    下一篇

焊接型电力电子器件失效机理及量化评估方法

罗毅飞, 王磊, 黄永乐, 刘宾礼   

  1. 海军工程大学 舰船综合电力技术国防科技重点实验室, 湖北 武汉 430033
  • 收稿日期:2019-07-05 修回日期:2019-07-15 出版日期:2019-09-05 发布日期:2019-09-19
  • 通讯作者: 王磊(1995-),男,通信作者,硕士研究生,从事高压大功率半导体器件并联均流特性研究,E-mail:wl6404sq9939@foxmail.com
  • 作者简介:罗毅飞(1980-),男,博士,研究员,从事电力电子器件建模与应用可靠性研究,E-mail:yfluo16@163.com;黄永乐(1988-)男,博士,助理研究员,从事电力电子器件应用可靠性研究,E-mail:NUDT_MSE_501@163.com;刘宾礼(1984-)男,博士,助理研究员,从事电力电子器件健康状态监测研究,E-mail:liu_bin_li@126.com
  • 基金资助:
    国家重点基础研究发展计划资助项目(2015CB251004);国家自然科学基金资助项目(51490681)。

Failure Mechanisms and Evaluation Methods of Power Electronic Devices

LUO Yifei, WANG Lei, HUANG Yongle, LIU Binli   

  1. National Key Laboratory of Science and Technology on Vessel Integrated Power System, Naval University of Engineering, Wuhan 430033, China
  • Received:2019-07-05 Revised:2019-07-15 Online:2019-09-05 Published:2019-09-19
  • Supported by:
    This work is supported by National Basic Research Program of China (No.2015CB251004) and the National Natural Science Foundation of China (No.51490681).

摘要: 电力电子器件作为现代大功率电能变换装置的核心部件,随着功率等级提升,对其可靠性要求也越来越高,尤其是针对装置的功率体积密度有较高要求的应用场合,仍然缺乏有效的失效量化评估方法,传统的粗犷式设计已经无法满足要求。因此,为了提高装置的功率体积密度和可靠性,需要对器件的工作机理和可靠性边界进行准确表征。针对焊接型电力电子器件,首先从器件的失效机理入手,总结归纳了目前焊接型电力电子器件失效研究现状;然后从器件失效的内部和外部因素两方面分析了电力电子器件的失效机理;最后,从过压失效、过流失效以及疲劳失效三方面,提出了器件的失效量化评估方法,尤其是基于器件物理模型的评估方法,并以二极管和绝缘栅双极晶体管(IGBT)为例进行了验证。为实现电力电子器件的尽限应用提供了支撑。

关键词: 电力电子器件, 失效机理, 物理模型, 状态监测, 失效量化评估

Abstract: Power electronic devices are the core components of modern high power converters. With the increase of the power levels, the requirements of the reliability become more and more critical. There are still lack of efficient evaluation methods of reliability, especially for the applications which require high power and volume density. The traditional design methods can no longer satisfy the requirements. Therefore, in order to improve the power and volume density of the devices, the accurate characterizations of the working mechanism and reliability margin are of great need. Firstly, this paper analyzed the failure mechanisms of the devices and concluded the current research situations of power electronic devices combing the research results of the authors' project groups. Then, the failure mechanisms of power devices are analyzed from perspectives of outer and inner affects. Finally, from the perspective of overvoltage, overcurrent and fatigue failure, quantitative evaluation methods are proposed to evaluate the device failures, especially focusing on the physical methods, and verified the effectiveness by taking diodes and insulated gate bipolar transistors as examples. This paper gives supports to the extreme applications of power electronic devices.

Key words: power electronic device, failure mechanism, physics-based model, condition monitoring, quantitative failure evaluation

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