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灵活煤电热力系统重构与发展探讨

Reconstruction and development of thermodynamic systems for flexible coal-fired power

  • 摘要: 在“双碳”目标与新型电力系统背景下,燃煤发电的深度调峰能力具有重大需求。然而,煤电机组低负荷运行时,安全可靠性能大幅下降、煤耗大幅攀升等问题亟待突破。为此,系统阐述了热力系统重构理论方法,分析了热力系统重构对锅炉低负荷下燃烧稳定性、水动力和受热面金属安全性、排放控制的影响,讨论了热力系统重构对低负荷下热耗的改善情况。该理论方法通过构建“关键性能—特征参数—关键部件结构”的关联机制,利用模块化热力系统拓扑调控和流场重构,提高了低负荷工况下的给水温度、主蒸汽压力、蒸汽流场等特征参数,可接近额定工况;基于某超超临界1000 MW机组的研究,在20%~50%额定负荷下,给水温度、脱硝烟气温度及热风温度分别提升65 ℃、44 ℃和30 ℃左右,可显著改善低负荷稳燃、水动力和受热面安全、脱硝可靠性;同时降低供电煤耗8~27 g/(kW·h),抵消常规机组低负荷煤耗上涨幅度约55%。基于该理论开展汽轮机微出力运行技术研究,是灵活煤电热力系统的重要发展方向。

     

    Abstract: Against the backdrop of the "dual-carbon" goals and the new power systems, coal-fired power generation is accelerating its transition toward deep and flexible peak-shaving. However, when coal-fired units operate at low-load conditions, prominent challenges including substantial degradation in safety and reliability as well as sharp growth in coal consumption remain to be addressed. To this end, we systematically elaborate the theoretical methodology of thermodynamic system reconstruction, analyzes its influences on boiler combustion stability, hydrodynamic characteristics, heating-surface metal safety, and emission control under low-load conditions, and discusses its improvement effects on heat consumption at low loads. By establishing a correlation mechanism of "key performance-characteristic parameters-key-component structures", the proposed theoretical methodology employs modular thermodynamic system topology control and flow-field reconstruction to raise characteristic parameters such as feed-water temperature, main-steam pressure, and steam flow-field under low-load operating conditions to levels close to their rated values. Research on a 1000 MW ultra-supercritical unit shows that, at 30%~50% rated load range, this technology can increase feed-water temperature, denitrification (SCR) flue gas temperature, and hot air temperature by approximately 65 ℃, 44 ℃, and 30 ℃, respectively, significantly improving key performance indicators including low-load combustion stability, hydrodynamic and heating-surface safety, and SCR reliability. Meanwhile, it reduces the net coal consumption for power supply by 8~27 g/(kW·h), offsetting about 55% of the coal-consumption increment of conventional units at low-load operation. Conducting research on turbine ultra-low load operation technology based on this theory represents an important development direction for flexible coal-fired power thermodynamic systems.

     

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