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考虑数控机床负荷特性的机械加工园区独立供电系统一致性功率平衡控制策略

Consensus-based power balance control strategy for standalone power systems in machining parks considering CNC machine tool load characteristics

  • 摘要: 针对机械加工园区独立运行中源荷功率失衡、频率偏移、电压波动及多构网型逆变器功率分配不均问题,提出考虑数控机床负荷特性的一致性功率平衡控制策略。首先,结合主轴电机动态特性与切削负载阶跃变化,建立表征时变转矩及功率波动的数控机床精细化负荷模型。然后,在下垂控制基础上引入一致性二次控制,利用相邻供电单元间的稀疏通信生成频率有功和电压无功补偿量,实现频率恢复、有功功率按容量分配以及电压恢复与无功分配的协调。最后,构建多构网型逆变器并联供电系统,模拟切削负载变化、供电单元退出及通信链路故障。仿真结果表明,所提策略能够恢复系统频率,改善电压和无功分配,实现源侧功率按容量分担及源荷有功功率动态平衡。

     

    Abstract: To address source-load power imbalance, frequency deviation, voltage fluctuation, and uneven power sharing among multiple grid-forming inverters during the standalone operation of a machining park, a consensus-based power balance control strategy considering the load characteristics of computer numerical control (CNC) machine tools is proposed. First, a refined CNC machine tool load model that represents time-varying torque and active and reactive power fluctuations is established by incorporating the dynamic characteristics of spindle motors and step changes in cutting loads. Then, consensus-based secondary control is introduced into droop control, and sparse communication between adjacent power supply units is employed to generate frequency-active-power and voltage-reactive-power compensation signals, thereby achieving frequency restoration, capacity-proportional active power sharing, and coordination between voltage restoration and reactive power sharing. Finally, a parallel power supply system comprising multiple grid-forming inverters is constructed to simulate cutting-load variations, power supply unit disconnection, and communication link failures. Simulation results demonstrate that the proposed strategy restores system frequency, improves voltage regulation and reactive power sharing, achieves capacity-proportional source-side power sharing, and maintains the dynamic active power balance between sources and loads.

     

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